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    RT Ceramic Vacuum Filter
    +
    • RT Ceramic Vacuum Filter

    RT Ceramic Vacuum Filter

    The RT precision ceramic vacuum filter is a new, highly efficient and energy-saving filtration device that integrates mechanical and electrical technologies, microporous ceramic materials, and ultrasonic technology to achieve solid–liquid separation through vacuum suction and capillary action. It is widely used in industries such as mining, metallurgy, chemical processing, and environmental protection.

    详情 Detailed Description


    RT precision ceramic vacuum filter integrates mechanical and electrical, microporousceramics, ultrasonic technology as a whole, relying on vacuum suction and capillary action toachieve solid-liquid separation of new efficient and energy-saving filtration equipment. Mainly used in mountain, metallurgy, chemical industry, environmental protection and other industries.

    >>Product features

    1. High vacuum degree (vacuum degree 0.09-0.098MPa), low cake moisture.

    2. Filtrate solid content <50ppm. Can be used repeatedly to reduce emissions.

    3. Compared with traditional filtration equipment, energy consumption is saved by about 90% with low energy consumption and low operating costs.

    4. Compared with the traditional ceramic filter, filter cake washing is added, suitable for materials that need to be washed.

    5. Using PLC, microcomputer combined with automatic valve control, and high degree of automation to reduce labor intensity.

    6. Compact structure and small footprint for easy installation and maintenance.

    7. The use of advanced drainage system can be used under any working conditions.

     

    >>Working principle

    Suction area: During working, the filter plate immersed in the slurry is combined with vacuumpressure under the action of capillary, and the surface is adsorbed into a layer of filter cake.Finally the filtrate can pass through the filter plate into the distribution valve to the drop tank.

    Washing area: After the filter cake is transferred to the slurry hopper, the filter cake is sprayed and washed.

    Drying area: The filter cake continues to dehydrate under the action of high vacuum force.

    Discharge area: When there is no vacuum, the scraper automatically discharges the material.

    Backwash: In order to wash the blocked microwells, industrial water or filtrate get into theceramic plate through the distribution valve, for washing from the inside out. After the ceramicplate is used for one cycle, the ultrasonic wave is used with low concentration acid mixingcleaning, to maintain the efficient use of ceramic plates.

     

    >>Ceramic filter effect picture

     

    Main components: filter plate, host, air and water mixed constant pressure backwash system, control system.

     

    >>Filter plate

    1. Large skeleton density, high film strength, wear resistance, pressure resistance and corrosion resistance.

    Selection of electric fused white corundum by 500T hydraulic gradient molding, 1430°C integral sintering, pressure can reach 8bar.

    2. High opening rate, large production capacity; High filtration accuracy, low vacuum energy consumption. 

    The material is fine, the whole compound, not adopted adhesivebonding, good water permeability, opening rate of 92%;

    1800 mesh ultra-fine white corundum spray film pre-coatingprocess, good capillary action, low vacuum energyconsumption.

    3. Various regeneration methods, the service life is greatly extended. 

    It can be cleaned with high temperature and highpressure, organic solvent and etc., with goodregeneration effect and long service life.

     

     

     

     

    >>Control system

     

    Adopt computer control system or touch screen combined withPLC control. Feed, filter, cleaning, acid distribution are automaticcontrol, mixing, the main shaft reducer adopts frequency control. Itcan achieve following effect: one person more machine operation,high degree of automation, simple and convenient operation, safe and reliable.

     

     

    >>Gas-water mixed constant pressure backwash system

    1) The filtrate regeneration system adopts precision filter filtration, environmental protection and energy saving.

    2) Constant pressure water supply system is used for stable cleaning, safe and reliable.

    3) The use of ultrasonic combined with chemical cleaning agents to clean ceramic plates, effectively ensure the efficient use of ceramic plates.

    4) Automatically mix acid to reduce labor intensity and risk.

     

     

    >>Appearance size and technical parameters

     

     

    Model Area (m²‌) Filter plate (ring) Number of filterplates (block) Tank volume m³‌ Installed power (KW) Operating power (KW) Host dimensions (M) Filter plate specifications(ring)
    RT-1 1 12 0.2 4.5 3.5 1.4X1.4X1.9 1m²‌/ ring
    RT-4 2 24 0.8 5.5 4.5 1.7X2.2X2.0 2m²‌/ ring
    RT-6 3 36 1.1 8.0 7.0 2.0X2.2X2.0
    RT-9 3 36 19 8.5 7.5 3.1X2.8X2.6 3m²‌/ ring
    RT-12 4 48 2.6 9.0 8.0 3.4X2.8X2.6
    RT-15 5 60 2.9 9.0 8.0 3.7X2.8X2.6
    RT-21 7 84 3.9 15.5 14.5 4.3X2.85X2.6
    RT-24 8 96 4.3 15.5 14.5 4.6X2.85X2.6
    RT-30 10 120 5.2 19 18 5.2X2.85X2.6
    RT-36 12 144 6.1 19 18 5.8X2.85X2.6
    RT-45 15 180 7.4 26 25 6.7X2.85X2.6
    RT-40 10 120 7 23 22 5.2X3.2X3.0 4m²‌/ ring
    RT-48 12 144 8.2 24 23 5.8X3.2X3.0
    RT-60 15 180 10 39 38 6.9X3.3X3.0
    RT-80 20 240 14.5 39 38 8.4X3.3X3.0
    Model Area (m²‌) Filter plate (ring) Number of filterplates (block) Tank volume m³‌ Installed power (KW) Operating power (KW) Host dimensions (M) Filter plate specifications(ring)
    RT-40 8 96 5.8 26 25 4.9X3.3X3.1 5m²‌/ ring
    RT-45 9 108 6 26 25 5.2X3.3X3.1
    RT-50 10 120 6.9 26 25 5.5x 3.3X3.1
    RT-55 11 132 7.5 33 32 5.8X3.3X3.1
    RT-60 12 144 8.1 33 32 6.1x3.3x3.1
    RT-100 20 240 12.7 47 46 8.5X3.3xX3.1
    RT-78 13 156 12.7 39 38 6.4X3.7X3.3 6m²‌/ ring
    RT-96 16 192 15.1 57 56 7.3X3.7X3.3
    RT-120 20 240 18.3 57 56 8.5X3.7X3.3
    RT-96 8 120 25 90 80 6.73X5.9X4.78 12m²‌/ ring
    RT-120 10 150 30 110 100 7.53X5.9X4.78
    RT-144 12 180 35 110 100 8.57X5.9X4.78
    RT-168 14 210 40 110 100 9.37X5.9X4.78
    RT-192 16 240 45 130 120 10.2X5.9X4.78

     

    >>Application range

    At present, it has been widely used in mine nonferrous metals, rare metals, ferrous metals,non-metals and other concentrates and tailings dehydration, chemical industry oxides,electrolytic slag, leaching slag, slag dehydration and environmental protection sewage sludgewaste acid treatment. Material fineness from -200 to -450 mesh and a variety of ultrafine materials.

    mineral species particle size distribution feed
    concentration %
    processing capacityKG/m³‌h filter cake moisture %
    gold concentrate 200一325(mesh) -200--325mesh 50-60 300-400 10-13
    gold tailings -200--400(mesh) -200--400mesh 45-60 200-300 12-15
    copper concentrat -200-325(mesh) -200--325mesh 45-60 400-500 13-16
    ron concentrate -200-325(mesh) -200--325mesh 40-60 850-1000 6-10
    zinc concentrate 200-325(mesh) -200--325mesh 50-60 500-700 8-12
    lead concentrate -200--400(mesh) -200--400mesh 50-65 500-700 8-12
    bauxite 200一325(mesh) -200--325mesh 50-60 300-400 10.5-12
    lead-zinc tailings -200一325日(mesh) -200--325mesh 50-65 400-600 10-14
    cyanide slag -200-450(mesh) -200--450mesh 50-60 350-500 21-24
    sulfur concentrate 200占80% -200is80% 50-65 300-400 7-10
    nickel concentrate 200一325(mesh) -200-325mesh 50-60 300-600 10-12
    cleaned coal -200/80% -200is80% 50-65 280-350 18-20
    zinc oxide -200/75% 200is75% 50-65 300-400 15-18
    fluorite powder -200/60% -200is60% 50-65 400-800 7-9
    slag beneficiation -200--400(mesh) -200--400mesh 50-60 300-400 10-13

     

     

    >>Installation and use site

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    RT Ceramic Vacuum Filter

    The RT precision ceramic vacuum filter is a new, highly efficient and energy-saving filtration device that integrates mechanical and electrical technologies, microporous ceramic materials, and ultrasonic technology to achieve solid–liquid separation through vacuum suction and capillary action. It is widely used in industries such as mining, metallurgy, chemical processing, and environmental protection.

    RT Ceramic Vacuum Filter

    The RT precision ceramic vacuum filter is a new, highly efficient and energy-saving filtration device that integrates mechanical and electrical technologies, microporous ceramic materials, and ultrasonic technology to achieve solid–liquid separation through vacuum suction and capillary action. It is widely used in industries such as mining, metallurgy, chemical processing, and environmental protection.

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